SSB85 TRX - compact ham radio transceiver
This transceiver is an idea sparkled by SSB6.1 kit. It has relatively simple schematic and easy in tune. But it was flawed by several things - it wasn't power efficient and not that compact. Also it was missing 160M band. I wanted to take it to a next level to be able to carry the rig in a backpack and use a power bank as a backup. All that gave me initial set of constraints to work with - most popular ham radio bands, ability to work from 5V powerbank, simple schematics, affordable components.
Name SSB85 speaks for itself: 8 bands, 5 Volts minimal power supply voltage.
Ideas for the rig:
Theory of operation
Schematic is a classic super-het with 2 frequency conversions.
Click on the image to view zoom in.
|Power supply, voltage||+5V USB||9..14.5V|
|TX||< 2 A|
|Output power||5 W||16 W|
|Ham-radio bands||160, 80, 40, 30, 20, 17, 15, 10
|Modulation||SSB: LSB/USB, CW, AM (RX-only)|
List of amateur bands
|Band, meters||Frequency, MHz||BW,kHz||Notes|
- Initially I choose SA612 as mixers due to their price and power consumption but 5V is not enough to get a good gain from SA612 and I had to switch into better AD831 mixers.
- Also turns out picking the ceramic resonators was a bad choice for IF/BPF filter. The bandwidth was about 100khz.
- First I picked up TS4962IQT but it didn't work properly in single-ended configuration. I transitioned to LM386 and I was greatly disappointed by LM386. Even battery powered it has so much noise with grounded input. My next choice SM2211.
Power consumption estimations
AD831 - 45 mA Si5351 - 35 mA TCA9406 - 1 mA BGA2866 - 17 mA SSM2211 - 20 mA LT5537 - 15 mA AD8338 - 8 mA ATMEGA1284P - 50 mA
S1 = 0.2 μV (rms, 50Ω) = -121 dBM S9 = 50.2 uV, -73 dBm S9+10 = 160 uV, -63 dBm S9+20 = 0.50 mV, -53 dBm S9+30 = 1.58 mV, -43 dbM
1. Main board, contains RX/TX/BPF, LF amp
2. Front panel: Screen, encoder, contorols, processor
4. Amplifier, LPF, SWR Boards connnected using I2C
Most recent schematics https://github.com/zoonman/ssb85/archive/master.zip
Synthesizer - NANODDS
This solution supposed to be budget friendly, so far total cost = $10.87.
- Si5351A https://www.aliexpress.com/item/DC-3V-5V-CJMCU-5351-Si5351A-Si5351-I2C-Clock-Generator-Breakout-Board-Module-Signal-Generator-Clock/32881587285.html
- 1.8 inch screen ST7735 https://www.aliexpress.com/item/1-8-Inch-128-160-Serial-SPI-TFT-Color-LCD-Module-Display-ST7735-With-SPI-Interface/32818686437.html
Arduino Nano https://www.aliexpress.com/item/Freeshipping-Nano-3-0-controller-compatible-for-arduino-nano-CH340-USB-driver-NO-CABLE/32341832857.htmlGetting replaced with ATMega1284P-AU. More memory = advanced software.
- The display is connected to Arduino using SPI interface and Si5351A using TWI (I²C).
Power Supply and Switches
SSB 6.1 engineers, community and Nick Strong in particular for help, guides and support.
KiCAD and community for great EDA.
JetBrains for an awesome CLion IDE.
Platformio and Arduino for bootstrap code and toolchain.